Phenolic Foam Sandwich Panel Production Line

Phenolic foam composited sandwich panel: Thickness:20-120mm Pouring flow :2-25kg/min Production speed: 4m/min

1.1 Description of the production line

This continuous production line is specially used for manufacturing of phenolic foam sandwich panel, the facing sheet can be foil-sided sheet, single facing of color-steel, single facing of foil sided, and other soft facing sheet. The finished goods (panels) can be used for central air-conditioning duct and wall-cladding insulation materials.The panel thickness coming out is varies form 20 mm to 120mm, the width is 1200mm and the length determined by customers.

1.2 Woring principle

The raw materials of phenolic resin liquid are delivered into the mixing head in a given ratio through the metering pump on the injector after the raw materils of phenolic resin liquid premixed, then injected onto the sandwich of top facing sheet and bottom facing sheet and along with the heating laminator, formed the sandwich panel and get the finished products after go through on line trimmer and cutting machine.

1.3 Parameters

 

No.	Item	Paremeter requirements
1	The effective working length of laminator	18000mm
2	The effective working width of laminator	1200 mm
3	The effective working height of laminator	20-120 mm
4	The effective opening height of laminator	300mm
5	Temperature control range of laminator	≤80°C
6	Flow rate of injector	2-25kg/ min
7	Mixing speed of injectors	5600r/min
8	Production speed suitable	4m/min
9	Compression-strength of laminators	2MPa
10	Out and home speed of injectors	0-120times/min
11	Total power	323kW
12	Products suitable size	Length1000-3000 mm,width1200mm,Height20-120mm
13	Profile size of line	45000×6000×4500
14	Total weight	Around 70T

1.4 Dimension Accuracy requirements of formed products

Thickness tolerance: ±1mm

Width tolerance: ±2mm

Length tolerance: ±2mm

Length tolerance of products diagonal: ±2mm

There are some trace of chain plate allowed on the panel surface.

Height tolerance: ±1mm

The products appearance are basically smooth and the cutting section are basically neat.

2. Equipment components, function and configuration

This production line are composed by embossing machine unit, reaction injection machine, upper and lower facing foil decoiler system/colored-steel decoiler system, transverse sweep distribution machine, upper flatform, lower flatform, side chemical sealing installation, double-belt laminator, hot-aircirculator, side block device, locking mechanism for laminator,edg-trimmer machine, on line cutting machine, later conveyor system and electric control system ,etc.

Phenolic Foam Sandwich Panel Production Line